Highway Work Zone Safety Audit Guidelines Development and Training
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Highway Work Zone Safety Audit Guidelines Development and Training
- Updating, July 2008

Prepared By:
Jonathan Shi, PI
Dept. of Civil & Architectural Engineering
Illinois Institute of Technology
3201 S. Dearborn St, Chicago, IL 60616
Phone: (312) 567-3630
Fax: (312) 567-3519
Email: shi@iit.edu
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Other Key Staff
- IIT Staff
- Dr. Z Li: (312) 567-3556, lizz@iit.edu
- Dr. Mark Snyder: (312) 567-3540,
mark.snyder@iit.edu
- IDOT Staff
- Kevin Burke: (217) 785-5048,
Kevin.BurkeIII@illinois.gov - Priscilla Tobias: (217) 782-3568,
Priscilla.Tobias@illinois.gov
- Kevin Burke: (217) 785-5048,
- Utah LTAP Staff
- Doyt Bolling: (435) 797-2933, doyt@cc.usu.edu
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Progress, to June 2008
- Submitted three reports: Literature Review Report, Dan Ryan Reconstruction Case Study Report, and Work Zone Safety Audit Questionnaire Survey Report.
- Sponsored and observed an RSA case study on an I-55 highway work zone
- Work zone safety audit guidelines developmentGOOGLE-Earth based tool for assisting work zone safety audit
- Preparation of training materials at Utah-LTAP
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1. Three submitted reports
- Literature Review (100 pages)
- Dan Ryan Reconstruction Case Study (30 pages)
- Work Zone Safety Audit Questionnaire Survey Report (40 pages)
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1a. Literature Review
- Chapter 1 - Introduction to the scope and objectives of the literature review, and review methodology.
- Chapter 2 - Review on the Rule on work zone safety and mobility, guideline for the rule implementation, and states’ compliance.
- Chapter 3 - Review on work zone guidelines, manuals, and best practices in use by state transportation agencies.
- Chapter 4 - Summary of RSA methodologies and practices with an emphasis on construction stage application.
- Chapter 5 - Focus on relevant documents on construction worker safety.
- Chapter 6 - Review on existing training programs including work zone and construction worker safety.
- Chapter 7 – Summary of the report.

1b. Dan Ryan Case Study Report
- Chapter 1 - Introduction
- Chapter 2 - Background of The Dan Ryan Expressway
- Chapter 3 - Work Zone Safety manuals, Guidelines, and programs
- Chapter 4 - Major Parties and their Responsibilities
- Chapter 5 - Worker Safety
Chapter 6 - Dan Ryan Mobility Impact analysis - Chapter 7 - Conclusions and Recommendations
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1c. Key Survey Findings
- Leading causes of work zone safety problems:
- inadequate work zone setup (40%), inadequate pre-construction planning (36%),
- deficient work zone speed enforcement (35%), and inadequate or inefficient temporary traffic controls (34%).
- Effective measures for improving work zone safety:
- periodic work zone safety review or inspection (74%),
- public outreach and education (64%), and
- innovative contracting methods (56%).
- Audit team members:
- State transportation agencies (89%), FHWA (76%), highway contractors (75%),
- Law enforcement personnel (62%), Local government agencies (55%).
- Funding sources for work zone safety audits:
- FHWA (44%), State transportation agencies (26%), and Project budget (14%).
- Suitable projects for safety audits:
- Major (95%) , Minor (82%), Minimal (71%)
- 80% respondents recommended to consider worker safety inside the construction area.
- review of construction workers’ safety training records and safety inspection records.
- 60%respondents favor the contractor to submit worker injury data to the project owner.
- Adequate safety training for all project personnel.
- Computer-based tools can assist the audit team.
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2. WZ Safety Audit Case Study
- A joint effort btw IDOT & FHWA

- WZ selected in April 2007
- Audit team formed in May with 4 RSA auditors: 2 from IDOT, 1 from FHWA, and 1 from IST.
- 5 observers, 2 from FHWA (Dr. Oliver & Umbs), 3 from IIT.
- Project plans were mailed to the auditors and observers 2 weeks prior to the audit.
- The audit took place during July 30 and 31, 2007.
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2a. Observations of the Case Study
- The general RSA concept and process can be adopted to work zone safety audit; and
- Modifications are needed to address the unique nature of construction work zone safety concerns:
- constant and fast changing conditions,
- many temporary elements, and
- active participants/stakeholders.
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3. Audit Guidelines Development
- Formulate the five-module framework to organize the entire work zone safety audit guidelines
- Develop a pilot module: Module 4 - Guidelines for conducting work zone safety audits at the construction stage
- Invite external experts to review the draft guidelines
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3a. The Structure of the Guide
- Module 1 - Fundamental principles of work zone safety audits
- Module 2 - Guidelines for auditing work zone impacts assessment
- Module 3 - Guidelines for auditing work zone transportation management plans (TMP)
- Module 4 - Guidelines for conducting work zone safety audits at the construction stage, and
- Module 5 - Guidelines for auditing work zone performance assessment at the post-onstruction
stage.
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3b. Draft guidelines for Module 4
- Background. Describes unique characteristics of a WZSA, WZSA vs. RSA, and WZSA vs. a work zone review.
- The Audit Process. Outlines the eight-step audit process, responsibilities and outcomes expected from each step.
- Pre-Audit Review. The audit team reviews project background information, plans, and work zone management strategies.
- Audit Meetings. The major parties prepare formal presentations to the audit team.
- Audit Inspections. The audit team conducts drive-through inspections of the work zone.
- Audit Analyses. The audit conducts detailed work zone risk analysis.
- Audit Recommendations. The audit team summarizes its findings.
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3c. External review of the draft
- Eight external experts were invited to review
the draft module. - Six returned their detailed comments.
- All comments were carefully considered to revise the first draft. A response report was
submitted. - A second draft of the module was also submitted.
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4. Google-Earth WZ Tool
- Three major components are integrated into Google Earth:
- Road Information Database
- Detailed Crash Database
- QuickZone
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4a. Study Trans Network

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4b. Analyze Crash History

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4c. Assess WZ Impacts

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5. Activity at Utah-LTAP
- Utah DOT uses an evaluation procedure involving public input, safety & accidents, travel delay, effect on businesses, etc. to determine the amount of incentive the contractor gets.
- Utah-LTAP
- is researching the use of contractor incentives/des-incentives associated with work zones;
- sets up a process to collect work zone crash data;
- tapes various work zones to prepare materials for training and workshops.
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Work Plan
- Area 2: Work Zone Safety Audit Guidelines Development
- Start other four modules
- Continue on the GOOGLE tool development
- Area 3: Training Materials Development and Training Plan
- Developing training materials with detailed guideline materials
- The existing RSA trainers will be our first tier targeted trainees
- Plan WZSA Case Studies based on the developed guidelines
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Questions?
Contact: shi@iit.edu
Last modified: 7/24/2008
Categories: Training | FHWA Work Zone Safety Grant Program